Made in VirginiaLocal production
Fast turnaround24–48 hr standard
Free artwork reviewEvery order
Premium qualityBuilt to last
Local pickupHampton & Yorktown, VA
Custom Foam Board Signs & Cutouts Builder - DTF Virginia - Gang Sheet

Premium quality. Ultra detail.

Custom Foam Board Signs & Cutouts Builder

Design your own custom foam board layout using our online builder. Combine multiple photos, logos, or cutouts onto a single board so you get the most out of every sheet, then we print each design in full color and cut it out for you.

4.9 (200+ verified reviews)

$42.00/ea

Printed in 24–48 hours

1. select size

Build Your Foam Board Sheet
FeaturesCombine multiple designs, cut individually, on one board.
  • Combine Multiple Designs on One Board: arrange several photos, logos, or cutouts together to use the full sheet
  • Individually Cut Pieces: each design is cut out on its own after printing, full rectangle or contour cut
  • Vibrant Full-Color UV Printing: crisp detail and true-to-life color on every design
  • Three Board Sizes Available: Small (12"Ɨ18"), Medium (18"Ɨ24"), and Large (24"Ɨ36")
  • Lightweight Foam Board Construction: sturdy, easy to carry, and simple to display
  • Personalize with Any Photo, Logo, or Design: people, pets, logos, or custom artwork
  • Indoor Use: built for parties, displays, events, and wall dĆ©cor
  • Digital Proof Option: approve your layout before it goes to print
  • Local Pickup or Shipping: pickup available in Hampton & Yorktown, VA, or shipped nationwide
Shipping & TurnaroundProduction time, tracking, and local pickup.

We proudly print and ship from Virginia, USA.

  • Production Time:2 business days
  • Shipping Time:Ā Calculated at checkout based on your location and selected shipping method
  • Tracking Included:Ā All orders include tracking information once shipped
  • Pickup Available:Ā Available for eligible local orders

Please note that delivery times may vary during holidays, peak seasons, or due to carrier delays.

Satisfaction GuaranteeOur replacement policy on damaged or defective orders.

Your satisfaction is our priority. If your order arrives damaged, defective, or there is an issue with the print quality, contact us within 7 days of delivery and we’ll make it right. We stand behind every product we create and are committed to ensuring you receive a product you’ll love.

Art Upload RecommendationsPhoto guidelines for the best-looking board.

For the best-looking board, please follow these guidelines for each design you upload:

  • Upload a high-resolution photo, logo, or design file for the sharpest print quality.
  • If uploading a photo, choose a well-lit image that’s clearly in focus.
  • Avoid blurry, pixelated, dark, or heavily filtered images.
  • For a contour-cut piece, use artwork with a clear, well-defined outline so the cut line follows it cleanly.
  • Vector files or high-resolution logos produce the cleanest edges and text.
  • PNG, JPG, JPEG, and PDF file formats are recommended.
  • For a full rectangular piece, any high-resolution photo or design works — no need for a defined outline.

Need help? Our team will review your artwork and contact you if we notice any issues that may affect print quality.

24–48 hr Standard turnaround
4.9 ā˜… From 200+ verified reviews
200+ Verified reviews
Since 2020 Printing in Hampton
Made in Virginia Proudly local — Hampton, VA

Trusted by thousands

Businesses, teams and brands across the U.S. trust DTF Virginia.

4.9 (200+ verified reviews)

More reviews on the way

We're a growing shop and most of what we make is one-of-a-kind, so reviews come in slowly. Every completed order is real - ask us for references from a recent job like yours.

Combine multiple designsArrange several photos, logos, or cutouts on one board
Individually cut piecesEach design is cut out on its own after printing
Vibrant full-color UV printingCrisp detail and true-to-life color on every design
Lightweight foam boardSturdy, easy to carry, and simple to display
Local pickup or shippingPickup in Hampton & Yorktown, VA, or shipped nationwide

You may also like

Not sure what you need? Ask Rudi! Get expert answers in seconds.Chat with Rudi
Free artwork reviewOur design team checks every file before we produce.
Secure orderingYour information is safe and protected.
Satisfaction guaranteedWe stand behind every order we print.

Product Details

Custom Foam Board Signs & Cutouts Builder - DTF Virginia - Gang Sheet

Fill the whole board, not just one design. Use our online builder to arrange multiple photos, logos, or designs onto a single foam board sheet. We print everything in full color and cut each design out for you, so you get the most out of every board instead of paying for empty space.

Add as many designs as fit on your chosen board, mixing sizes and shapes to use the space efficiently.

Combine player cutouts for a whole team, mix party signage and character cutouts for an event, or gang up multiple business signs and displays onto one board. Great for sports teams, birthdays, graduations, military homecomings, business events, church and community displays, and memorial tributes.

Each design is printed with vibrant, full-color UV printing and precision cut to its own shape, whether that’s a full rectangle or a contour cut around the artwork. Lightweight foam board construction makes every piece easy to carry, prop up, or mount for display.

How to Order Custom Cutouts & Signs

Simple workflow. Follow these simple steps to get started with our service.

  1. Upload your designs. Add multiple photos, logos, or designs to fill your board. Well-lit, in-focus images give the sharpest results.
  2. Choose Board Size. Select Small, Medium, or Large, and arrange your designs to use the space.
  3. We Print & Cut It. We print each design in full color and cut it out individually, full rectangle or contour cut, ready for pickup or shipping.
  4. Pickup or Shipping. Pick up in Hampton or Yorktown, Virginia, or have it shipped straight to your door.

Frequently Asked Questions

What material is the foam board cutout made from?

Our cutouts are printed in full color on premium foam core board, providing a lightweight yet rigid display that’s easy to hold and carry during events.

What thickness is the foam core?

Our foam core cutouts are printed on durable 3/16" thick foam board, offering the perfect balance of strength and lightweight portability.

What photo, logo, or design should I upload?

For the best print quality, upload a high-resolution image, logo, or design file for each piece on your board. Files that are sharp, not blurry, and at least 300 DPI produce the best results. For a contour-cut piece, artwork with a clear, well-defined outline cuts the cleanest.

Are the cutouts waterproof?

Foam core is intended for indoor use and dry conditions. While the printed surface has some durability, foam core is not waterproof and prolonged exposure to rain or moisture may damage the board.

How long does production take?

Most orders are printed and prepared within 48 hours before shipping or local pickup. Production times may vary during holidays or peak seasons.

What is combining designs on one board popular for?

Player cutouts for a whole team, party signage and character cutouts for an event, or gang up multiple business signs and displays — popular for sports teams, birthdays, graduations, military homecomings, business events, and church or community displays.