Custom Dye Sublimation Transfers
Whether you're a business owner, crafter, or printing professional, the dye sublimation solutions at DTF Virginia are engineered to deliver exceptional results every time. Shop sublimation transfers, custom sublimation mugs, t-shirts, jerseys, and other dye sublimation transfers designed for heat press applications. Create bold, vibrant designs with high-quality heat sublimation gang sheets for long-lasting results. Our shop is located in Hampton, VA to meet the project needs of customers in Norfolk, Suffolk, Virginia Beach, across the state, and nationwide.
Ready to bring your ideas to life? Explore our range of dye sublimation transfers and start creating today!
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Premium Sublimation Transfers from DTF Virginia
Your Jersey Orders, Made Easy
Got a team, event, or bulk order? Sublimation keeps every print identical from the first jersey to the hundredth. Clean colors, fast pressing, and results you can rely on when you’re producing at scale.
Best Shirts for Sublimation
100% Polyester
- Gives the brightest and most vibrant results
- Ink bonds directly into the fibers for a permanent, no-crack finish
Best option for shirts, apparel, and soft goods.
Polyester Blends (50–65% or higher)
- Works well, but colors will appear softer or slightly faded
- Only the polyester portion absorbs the ink
- Higher polyester = brighter print
Polyester/Spandex Blends
- Great for athletic wear and stretchy apparel
- Keeps colors vivid while allowing flexibility and comfort
Other Synthetic Fabrics (like nylon)
- Can be used, but may need adjusted heat settings
- Results vary depending on coating and fabric structure
Poly-Coated Hard Goods
- Required for mugs, tumblers, ornaments, phone cases, puzzles, etc.
Frequently Asked Questions
Sublimation transfers is a process where heat turns special sublimation ink into gas and transfers it permanently into polyester-coated materials. This creates full-color, long-lasting prints that won’t crack, peel, or fade because the ink becomes part of the item itself. It’s commonly used for shirts, tumblers, mugs, puzzles, metal panels, and more.
Not directly. Cotton doesn’t bond with sublimation dye.
But you can make it work using:
- Sublimation coating sprays,
- Sublimation sheets,
- Poly-treated vinyl,
- or pressing a polyester patch onto the cotton shirt.
These methods allow sublimation designs to stick to cotton, but keep in mind the feel and durability won’t match true polyester results.
Yes — sublimation is known for high-definition, photo-quality prints.
You get:
- Bright colors
- Smooth gradients
- Zero texture (ink is inside the fabric, not on top)
- Long-lasting durability
As long as you're using high-polyester materials, sublimation quality is excellent.
No. Only certain printers can handle sublimation ink.
Standard inkjet printers use water-based inks and can’t be filled with sublimation ink unless they’re specifically designed or internally compatible.
The most common options are:
- Dedicated sublimation printers (Sawgrass, Epson SureColor)
- Converted Epson EcoTank printers
Never mix regular ink and sublimation ink — it can clog the printer and ruin prints.
Vinyl is usually cheaper to start with because it needs fewer supplies.
But sublimation can be more cost-efficient long term if you're doing full-color or high-volume prints.
Vinyl is cheaper when:
- You're making simple, one-color designs
- You only need small quantities
Sublimation is cheaper when:
- You want full-color or photo designs
- You’re printing in bulk
- You want long-lasting prints that won’t peel
For businesses selling custom items, sublimation often brings the best value over time.
Sublimation is a printing method where special sublimation ink turns into gas when heated and permanently bonds to polyester fibers.
The result? Vibrant, long-lasting, no-peel prints that feel like they’re part of the fabric, not sitting on top of it. This process works best on light-colored, high-poly shirts.
For the best color pop and durability, use 100% polyester shirts.
You can sublimate on blended shirts (like 65/35 poly-cotton), but the print may look slightly vintage or faded because only the polyester fibers absorb the ink.
Rule of thumb: Higher polyester = brighter results.